Transformer Oil
Regeneration
at Scale
The RS-10000 delivers up to 10,000 L/hr with Fuller's earth regeneration and fully automated PLC control — engineered for industrial-scale operations.
RS-10000
Transformer Oil Regeneration System
A complete, self-contained oil regeneration platform engineered for demanding field operations. Multi-stage processing — heating, vacuum dehydration, Fuller's earth treatment, and polishing filtration — in a single deployable system.
High-Throughput Processing
The RS-10000 handles up to 10,000 litres per hour, purpose-built for utility companies, substations, and industrial-scale transformer maintenance operations.
Fuller's Earth Regeneration
Proprietary clay bed regeneration restores oil to near-new dielectric and chemical properties — not just filtration, but true molecular-level rejuvenation.
PLC Touchscreen Automation
Fully automated operation via industrial PLC with touchscreen HMI. Operator-friendly interface with real-time monitoring, alarms, and data logging.
Containerised Deployment
Integrated modified shipping container design with onboard office and laboratory space. Deploy directly at client sites without additional infrastructure.
20–24 weeks after confirmed order & LC
International project support available
RS-10000 Key Specifications
Processing
- Application
- Transformer Oil Regeneration
- Flow Rate
- Up to 10,000 L/hr
- Filtration Rating
- 1 Micron (absolute)
Vacuum System
- Vacuum Level
- 0.05 mbar (double-stage)
- Vacuum Stages
- Double-Stage
- Dehydration
- Vacuum-assisted evaporation
Heating
- Heating Power
- 120 KW
- Heating Method
- Electric immersion elements
- Temperature Control
- PLC-controlled closed loop
Regeneration
- Regeneration Medium
- Fuller's Earth Clay Bed
- Acid / Sludge Removal
- Yes — molecular adsorption
- Colour & Odour
- Restored to new-oil standard
Control & Automation
- Control System
- Industrial PLC
- Operator Interface
- Touchscreen HMI
- Operation Mode
- Fully Automatic
Physical
- Housing
- Modified shipping container
- Facilities
- Integrated office & lab space
- Mobility
- Site-deployable, self-contained
Fully electric — no open flame or combustion risks
Designed for international standards and voltage configurations
Oil quality testing conducted in onboard laboratory
Extends transformer oil service life — reduces disposal costs
6-Stage Process Flow
Each stage is engineered to address specific oil degradation mechanisms, working in sequence to deliver fully regenerated transformer oil.
Inlet Straining & Pumping
⬇Contaminated oil enters through a coarse inlet strainer removing large particulates. Dedicated inlet pumps draw oil forward at a controlled rate.
Coarse filtration / inlet pumpElectric Heating
🔥Oil passes through a 120 KW electric heating stage, raising temperature to the optimal processing range. PLC-controlled for maximum water evaporation efficiency.
120 KW / PLC-controlledVacuum Dehydration
💨Heated oil enters a double-stage vacuum chamber at 0.05 mbar. Dissolved water and gases are extracted rapidly under deep vacuum, achieving dielectric-grade dryness.
0.05 mbar / double-stageFuller's Earth Regeneration
🪨Dehydrated oil percolates through a Fuller's earth clay bed, removing oxidation by-products, acids, sludge, and colour compounds at the molecular level.
Clay bed adsorptionBooster & Discharge Pumping
⬆A booster pump maintains consistent flow through the regeneration bed. Discharge pumps return processed oil to client storage or transformer.
Consistent flow controlPolishing Filtration
✨Final-stage 1-micron absolute polishing filtration removes all fine particles. Oil exits meeting IEC and ASTM transformer oil quality standards.
1 µm absolute filter elementsFrom Order to
Operational Deployment
Delivery Timeline — 20 to 24 Weeks
Technical consultation, site assessment, and formal quotation issued.
Purchase order and Letter of Credit confirmed — production clock starts.
Final engineering drawings, component sourcing, and procurement of long-lead items.
Container fabrication, equipment assembly, electrical integration, and PLC programming.
Full system FAT with client witness option. All performance parameters verified.
International freight, site installation, commissioning, and operator training.
Support & Services
International Project Support
End-to-end export logistics including documentation, customs coordination, and international freight for global deployments.
Technical Training
Comprehensive operator training included with every system — daily operation, maintenance, troubleshooting, and Fuller's earth bed management.
Commissioning Support
Regenesys engineers attend site commissioning to ensure correct installation, calibration, and operation before handover.
Ongoing Technical Support
Post-commissioning support via phone, email, and remote diagnostics to minimise downtime and maximise performance.
Systems & Equipment
A selection of Regenesys systems in the field and in training. Click any image to view full size.
Contact Regenesys Inc.
Interested in the RS-10000 or have a project requirement? Get in touch with our team for a technical consultation and quotation.
Response Time: We aim to respond to all technical enquiries within 2 business days. For urgent requirements, please call directly.